FULLSIX has created what was once thought impossible: a one piece hollow shape. Our first product, the FullSix one-piece carbon fiber fuel tank, is a technological marvel which blends groundbreaking design with flawless manufacturing.
Using our proprietary Autoclave Composite Monocoque (ACM) technology, FULLSIX can produce components that are up to 60% lighter than their OEM counterparts.
Our multi-layered monocoque structures are designed for maximum structural integrity and visual appeal. To achieve this, we begin with an abrasive resistance hybrid shell which is made out of carbon kevlar (referred to as the monocoque structure). We apply a second layer of composites as a support layer, reinforcing key exposed areas, before applying a final decorative layer of carbon fiber.
The creation of the part through the layering of pre-pregnated carbon fiber is performed in a specially designed, temperature controlled room. Upon completion of the lay-up process, it is then transferred to an autoclave where the combination of intense heat and pressure transforms the part into a rigid, durable yet lightweight structure.
Read more about ACM Technology.
No modifications are required to install a FullSix fuel tank. Vent and overfill tubes are installed, just as one would find on an OEM tank. The OEM fuel cap and OEM fuel pump may be installed with no adjustments needed.
Each FullSix undergoes internal testing for impact during which the tank is subjected to impact by a 15kg weight. To demonstrate our commitment to quality, FULLSIX is currently in the process of obtaining TUV certification.
Read more about the materials used for production.